USING A NOVEL VARIABLE DISPLACEMENT LINKAGE MOTOR TO SAVE FUEL IN A COMPACT TRACK LOADER DRIVETRAIN

Justinus K. Hartoyo, John A.F. Voth, Jonatan Pozo-Palacios, Grey Boyce-Erickson, Martin Herrera-Perez, Perry Y. Li, James D. Van de Ven

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

This paper explores the potential of variable displacement motors to reduce energy consumption in a compact track loader’s drivetrain. While conventional track motors are fixed displacements, variable displacement motors offer operational flexibility that enables downsizing of the drivetrain pumps and hybridization. The Variable Displacement Linkage Motor (VDLM) is specifically designed for low-speed, high-torque applications without the need for a gearbox. The linkage mechanisms and rolling element bearings offer high mechanical efficiency even at reduced displacements. A multi-cylinder prototype of the VDLM has been experimentally tested and its performance map incorporated into numerical models of various drivetrain configurations to evaluate its potential to save energy. Two modified drivetrains are considered: conventional hydrostatic transmission (HST) with pump downsizing and series hybrid configuration. By considering the optimal control of the hydrostatic drivetrain with downsized pumps and the series hybrid drivetrain through static optimization and dynamic programming, it is found that VDLM can reduce fuel consumption by 5.1% with downsizing of the HST pumps, and by 43.0% in a series-hybrid configuration.

Original languageEnglish (US)
Title of host publicationProceedings of ASME/BATH 2023 Symposium on Fluid Power and Motion Control, FPMC 2023
PublisherAmerican Society of Mechanical Engineers
ISBN (Electronic)9780791887431
DOIs
StatePublished - 2023
Event2023 ASME/BATH Symposium on Fluid Power and Motion Control, FPMC 2023 - Sarasota, United States
Duration: Oct 16 2023Oct 18 2023

Publication series

NameProceedings of ASME/BATH 2023 Symposium on Fluid Power and Motion Control, FPMC 2023

Conference

Conference2023 ASME/BATH Symposium on Fluid Power and Motion Control, FPMC 2023
Country/TerritoryUnited States
CitySarasota
Period10/16/2310/18/23

Bibliographical note

Publisher Copyright:
Copyright © 2023 by ASME.

Keywords

  • construction machine
  • dynamic programming
  • energy management
  • fuel saving
  • hydraulic motors
  • hydrostatic transmission
  • linkage mechanism
  • series hybrid
  • track loader
  • variable displacement

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